Manufacturing Continuous Improvement Manager
Operational Excellence Manager Location: Virginia Beach, VA Job Type: Direct Hire Starting Salary: $85,000/year — higher depending on experience Position Summary We are seeking an Operational Excellence Manager to improve manufacturing performance through process optimization, Lean practices, data analysis, and structured problem-solving. This position works closely with operations and production teams to reduce waste, improve productivity and quality, strengthen workflows, and establish sustainable improvements. The ideal candidate is a hands-on leader who can coach teams, lead improvement projects, analyze operational data, and turn identified opportunities into measurable results.
Key Responsibilities Lead continuous improvement programs aligned with business and operational goals
Partner with manufacturing and operations teams to identify productivity, process, and cost-reduction opportunities
Facilitate Kaizen events, improvement workshops, and problem-solving activities
Apply Lean Manufacturing, Six Sigma, Root Cause Analysis , and other CI methodologies
Evaluate workflows, identify bottlenecks, and implement sustainable solutions
Work directly with production teams to introduce and maintain process improvements
Train, coach, and mentor employees on CI tools and practices
Develop communication plans that encourage participation and engagement
Establish and monitor KPIs to measure improvement results
Analyze operational data and use findings to guide decisions and action plans
Present project results, recommendations, and progress to plant and senior leadership
Improve labor efficiency through workflow optimization, process design, and capital investment opportunities
Support CI initiatives across multiple shifts as needed
Promote accountability, teamwork, innovation, safety, quality, and continuous learning
Ensure improvement activities support operational and customer requirements
Qualifications Bachelor's degree in Industrial Engineering, Operations Management, Business Management, Manufacturing Engineering , or related field; equivalent experience considered
5+ years of experience leading or implementing continuous improvement programs in manufacturing
Experience in engineer-to-order, fabrication, industrial, or manufacturing environments preferred
Lean Manufacturing, Six Sigma, or Continuous Improvement certification strongly preferred
Proven success delivering measurable process and operational improvements
Strong knowledge of:
Lean principles
Value stream mapping
Root cause analysis
Kaizen facilitation
Change management
Ability to collect, analyze, and interpret operational data
Strong leadership and cross-functional influence skills
Excellent presentation, communication, facilitation, and training abilities
Strong project management, organization, and time-management skills
Advanced proficiency with Microsoft Office
Self-motivated problem solver who can manage multiple priorities in a fast-paced manufacturing environment
Strong commitment to safety, quality, accountability, and operational excellence
Work Requirements Regularly walk and interact with teams on the manufacturing floor
Ability to stand, bend, and move throughout production areas
Ability to occasionally lift up to 50 lbs.
Willingness to support multiple shifts and work flexible hours when improvement projects require it
Comfortable working in both office and manufacturing environments