Factory Manager
Indispensabile:SeniorLead
Your tasks
- Factory Operations & Production Management
- Oversee all day-to-day factory operations, ensuring smooth, efficient, and uninterrupted production.
- Develop and execute production plans in alignment with sales forecasts, customer orders, and delivery commitments.
- Monitor production performance, capacity utilization, productivity, and overall operational efficiency.
- Ensure optimal utilization of manpower, machinery, equipment, and raw materials.
- Coordinate with Planning, Supply Chain, Procurement, Warehouse, and Sales departments to ensure production continuity.
- Ensure timely manufacturing and delivery of CNC machines in accordance with approved specifications and schedules.
- Production Planning & Process Optimization
- Translate production plans into actionable manufacturing schedules and daily operational targets.
- Identify production bottlenecks, minimize downtime, and improve manufacturing lead times.
- Establish and monitor production KPIs, including output, productivity, efficiency, scrap rates, and on-time delivery.
- Implement Lean Manufacturing principles, 5S, Kaizen, and other continuous improvement methodologies.
- Drive process standardization and improve workflow across all manufacturing stages.
- Quality Assurance & Control
- Ensure compliance with approved quality standards, engineering specifications, and manufacturing procedures.
- Work closely with Quality Assurance and Quality Control teams to minimize defects, rework, and product nonconformities.
- Establish effective root cause analysis and corrective and preventive action (CAPA) processes.
- Ensure proper inspection and testing procedures throughout the manufacturing process and before final product release.
- Promote a culture of quality, accountability, and continuous improvement.
- Maintenance & Equipment Reliability
- Ensure the availability, reliability, and operational readiness of all production machinery and equipment.
- Coordinate preventive and corrective maintenance programs to minimize unplanned downtime.
- Monitor equipment performance and maintenance KPIs.
- Coordinate with the Maintenance Department to improve equipment reliability and extend asset life.
- Manpower Management & Leadership
- Lead, coach, and develop production managers, supervisors, engineers, technicians, and factory employees.
- Establish clear responsibilities, performance targets, and accountability across factory departments.
- Identify training needs and develop employees' technical and operational capabilities.
- Coordinate with Human Resources on workforce planning, recruitment, performance evaluation, and succession planning.
- Foster a culture of discipline, teamwork, productivity, and continuous improvement.
- Cost Control & Resource Management
- Develop and monitor factory operating budgets and manufacturing costs.
- Control material consumption, labor costs, scrap, rework, and operational waste.
- Identify cost-saving opportunities without compromising product quality or safety.
- Improve resource allocation and overall manufacturing cost efficiency.
- Health, Safety & Environmental Compliance
- Ensure full compliance with occupational health, safety, and environmental requirements.
- Work closely with the HSE team to implement safety procedures and risk prevention measures.
- Ensure proper use of personal protective equipment (PPE), safe machine operation, and workplace housekeeping.
- Investigate incidents, implement corrective actions, and promote a proactive safety culture.
- Reporting & Cross-Functional Coordination
- Prepare regular reports on production performance, factory efficiency, costs, quality, and operational challenges.
- Present performance results, improvement initiatives, and action plans to senior management.
- Coordinate with Engineering, Planning, Supply Chain, Quality, Maintenance, HSE, and After-Sales Service.
- Support capacity expansion, factory development, new product introduction, and manufacturing process improvement projects.
Key Performance Indicators (KPIs) Performance will be measured against the following key indicators:
- Production plan achievement rate.
- On-time delivery rate.
- Overall Equipment Effectiveness (OEE).
- Labor productivity and production efficiency.
- Manufacturing cost per unit.
- Scrap and rework rates.
- Machine downtime and maintenance performance.
- Product quality and defect rates.
- Inventory and material utilization efficiency.
- Workplace safety performance.
- Continuous improvement and cost-saving achievements.
Requirements
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Production Engineering, or a related engineering discipline.
- 10+ years of experience in industrial manufacturing, including at least 5 years in a factory management or senior production leadership role.
- Proven experience managing factory operations in a manufacturing environment, preferably in CNC machinery, machine building, metalworking, industrial equipment, or precision engineering.
- Strong knowledge of manufacturing processes, production planning, capacity management, and operational performance measurement.
- Solid understanding of quality management systems, preventive maintenance, industrial safety, and cost control.
- Experience implementing Lean Manufacturing, 5S, Kaizen, and continuous improvement initiatives.
- Good understanding of ERP/MRP systems and manufacturing performance reporting.
- Demonstrated ability to lead multidisciplinary teams and manage complex production operations.
- Strong analytical, problem-solving, decision-making, and communication skills.
- Ability to work under pressure, manage competing priorities, and meet demanding production deadlines.