Senior Maintenance Engineer - Plant Maintenance (Heavy Engineering & Fabrication)

ZeecoWada, MaharashtraJob.bopublished 10/22/2026

Senior

Maintenance Operations

Plan, organize, and supervise preventive, predictive, corrective, and breakdown maintenance activities to ensure uninterrupted production.
Maximize machine availability while minimizing equipment downtime and maintenance costs.
Prioritize maintenance activities based on production requirements and equipment criticality.
Lead daily maintenance planning meetings and ensure timely execution of maintenance schedules.
Conduct Root Cause Analysis (RCA) for recurring equipment failures and implement sustainable corrective and preventive actions.Preventive & Predictive Maintenance:

Develop, implement, and continuously improve Preventive Maintenance (PM) schedules for all critical manufacturing equipment.
Monitor PM compliance and identify opportunities to improve equipment reliability.
Establish equipment maintenance history and reliability improvement programs.Equipment & Utilities Maintenance:

Lead maintenance activities for

Welding and cutting machines
Hydraulic and pneumatic systems
Gearboxes, motors, pumps, compressors, and blowers
EOT cranes and material handling equipment
Fabrication machinery and production equipment
Industrial utilities and supporting infrastructure
Electrical systems associated with plant machinery Reliability & Continuous Improvement:

Drive TPM, 5S, Kaizen, and Lean Maintenance initiatives across the plant.
Improve equipment reliability through predictive maintenance and condition monitoring.
Identify opportunities to reduce downtime, maintenance costs, and energy consumption.
Recommend and implement equipment modifications to improve productivity and operational efficiency.Planning & Coordination:

Coordinate closely with Production, Quality, Purchase, Stores, Projects, and Engineering teams.
Plan shutdown maintenance and annual maintenance activities.
Ensure availability of critical spare parts, maintenance consumables, and specialized tools.
Coordinate with external vendors for AMC, inspections, repairs, calibration, and servicing.Projects & Plant Expansion:

Support installation, commissioning, relocation, and modification of machinery and utilities.
Participate in plant expansion, automation, and capacity enhancement projects.
Provide technical support during equipment procurement and commissioning.Cost & Budget Management:

Prepare and manage annual maintenance budgets.
Monitor maintenance expenditure and optimize maintenance costs without compromising reliability.
Manage CAPEX proposals related to equipment upgrades and new machinery.Documentation & Compliance:

Maintain maintenance records, equipment history, SOPs, PM checklists, drawings, manuals, and calibration records.
Ensure compliance with statutory regulations, company standards, LOTO procedures, and safety requirements.
Drive timely closure of internal and external audit observations.

Key Performance Indicators (KPIs)

Technical Competencies The ideal candidate should possess strong hands-on knowledge of:

Preferred Industry Background