Senior Manufacturing Process Engineer

Job Description - Senior Manufacturing Process Engineer

Employer / sponsoring entity

Tata Consultancy Services (TCS)

Role title

Senior Manufacturing Process Engineer

Required experience

15+ years in manufacturing and assembly process engineering

Location

Singapore

Qualification

Bachelor of Mechanical Engineering

Role Purpose

Provide specialist manufacturing process-engineering support for aero-engine assembly and production programmes. The role applies engineering principles to optimise manufacturing processes, resolve production and process issues, establish controlled work instructions, and deliver manufacturing-system improvements aligned with programme, quality, safety and regulatory requirements.

Key Responsibilities

• Apply engineering principles and techniques to analyse, plan and optimise aero-engine manufacturing and assembly processes.
• Analyse and troubleshoot process-engineering, manufacturing, assembly and maintenance-related issues; identify root causes and recommend practical engineering solutions.
• Develop, validate, release and maintain process plans, routings, streamers, standard work, digital work instructions and visual instructions for controlled production execution.
• Lead manufacturing-system improvement, industrialisation, production-readiness and process-transfer initiatives in accordance with programme objectives and applicable requirements.
• Define assembly sequences, process parameters, tooling requirements, process controls and acceptance criteria for critical manufacturing operations.
• Support new product introduction and manufacturing readiness through APQP, PPAP, FAIR, SPC, MSA, process validation and qualification activities, where applicable.
• Create and maintain product, process and plant structures within PLM/CAPP/MES environments and support reliable engineering-to-manufacturing data flow.
• Develop and maintain FBoM,EBoM, BBoM, ABoM, BoP and tooling BoM structures in Teamcenter MPP/MSM.
• Configure and support Siemens SIMATIC IT MES, SAP Author/Viewer and digital work-instruction solutions for assembly and production operations.
• Perform clash checks, manufacturing data validation and issue resolution during modification buy-off and process-release activities.
• Use Lean, Six Sigma and structured problem-solving methods to improve productivity, quality, process capability, safety and delivery performance.
• Develop manufacturing KPIs and dashboards using Power BI, Excel and VBA to support operational review and corrective action.
• Collaborate with design, production, quality, maintenance, supply chain and digital teams across TCS and customer organisations.
• Mentor engineering teams and support knowledge transfer across multicultural and cross-border delivery environments.

Required Technical Competencies

• Manufacturing and assembly process engineering, process planning, industrial engineering and production support.
• Teamcenter MPP/MSM, Siemens SIMATIC IT MES, SAP Author/Viewer, Siemens NX and Net-Inspect.
• Aero-engine assembly processes, tooling, fixtures, plant layout, process validation and manufacturing datastructures.
• AS9100, Lean Manufacturing, Six Sigma, APQP, PPAP, FAIR, SPC, MSA and root-cause analysis.
• Power BI, Microsoft Excel, VBA and automation tools for manufacturing analytics and reporting.

Education and Experience

• Bachelor of Mechanical Engineering.
• 15+ years of relevant manufacturing, assembly or process-engineering experience, including complex aerospace or automotive manufacturing environments.
• Demonstrated experience in process optimisation, production troubleshooting, industrialisation and digital manufacturing transformation.
• Experience working with international customers and cross-functional engineering teams.