Maintenance Manager
- Maintenance Strategy & Planning
- Develop and implement the factory's annual and monthly maintenance strategy and plans.
- Establish preventive, predictive, corrective, and emergency maintenance programs.
- Ensure maintenance plans are aligned with production schedules and business priorities.
- Analyze equipment reliability and identify opportunities for continuous improvement.
- Develop maintenance standards, procedures, checklists, and work instructions.
- Establish equipment criticality classifications and maintenance priorities.
- Preventive & Predictive Maintenance
- Ensure preventive maintenance schedules are developed and implemented for all critical equipment.
- Monitor completion of preventive maintenance activities and ensure timely closure of maintenance work orders.
- Introduce predictive maintenance techniques where applicable, including vibration, temperature, lubrication, electrical testing, and condition monitoring.
- Review maintenance history to identify recurring failures and eliminate root causes.
- Ensure proper lubrication and inspection programs for machinery.
- Breakdown & Corrective Maintenance
- Lead the response to major equipment breakdowns and critical technical failures.
- Ensure fast diagnosis and restoration of production equipment.
- Monitor breakdown frequency, duration, and root causes.
- Conduct Root Cause Analysis (RCA) for major and repeated failures.
- Implement corrective and preventive actions to reduce recurring breakdowns.
Coordinate with Production to prioritize equipment repairs according to production
- Maintenance Budget & Cost Control
- Prepare the annual maintenance budget in coordination with Finance and Factory Management.
- Monitor actual maintenance expenses against budget.
- Control maintenance costs without compromising equipment reliability or safety.
- HSE & Compliance
- Ensure all maintenance activities comply with SADKO Plast's HSE requirements.
- Ensure proper implementation of Lockout/Tagout (LOTO) procedures.
- Ensure safe isolation of electrical, mechanical, hydraulic, pneumatic, and other energy sources before maintenance.
- Maintenance Documentation & Systems
- Ensure accurate maintenance records for all equipment.
- Maintain equipment history, breakdown records, preventive maintenance records, and spare-parts consumption.
Ensure maintenance activities are properly recorded in the maintenance system / ERP
- Team Leadership & Development
- Lead, supervise, and develop the maintenance team.
- Allocate manpower according to production and maintenance priorities.
- Establish clear responsibilities and performance expectations.
- Evaluate maintenance employees' performance and identify development needs.
Educational Background :
- Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics Engineering, or a related engineering discipline .
- Maintenance Management, Reliability Engineering, TPM, or similar certifications are an advantage.
Experience :
- 7–10 years of relevant industrial maintenance experience , preferably within manufacturing.
- Minimum 3–5 years in a maintenance supervisory or managerial position .
- Experience in plastic manufacturing or a similar process/manufacturing environment is highly preferred.
- Demonstrated experience managing both mechanical and electrical maintenance teams.