Mechanical Commissioning Engineer (Power)
Location: Jurong Island, Singapore Duration: 1 year
Mechanical Commissioning Engineer
Role Purpose
Responsible for planning, coordinating, and executing mechanical commissioning activities within the assigned discipline, ensuring that all works are completed safely, within the established project schedule and budget, and in accordance with the required quality standards, technical specifications, and applicable regulations.
Responsibilities & Accountabilities
- Operational Responsibilities
Plan, prepare, and execute commissioning activities, trial runs, acceptance tests, inspections, and measurements in accordance with approved commissioning procedures and project requirements.
Identify and report deviations from established project objectives and coordinate the implementation of appropriate corrective actions.
Ensure that assigned personnel are familiar with site-specific requirements, safety regulations, and environmental protection measures, and that these requirements are consistently followed.
Participate in site coordination and progress meetings as required.
Manage, coordinate, execute, and monitor the commissioning of assigned systems to ensure safe and timely completion.
Perform commissioning activities in accordance with technical specifications, engineering documentation, safety requirements, environmental protection standards, and applicable local regulations.
Organize and supervise the safe operation of plant systems from system handover by the installation team through commissioning and up to Commercial Operation Date (COD).
Coordinate and facilitate the handover of systems from installation to commissioning and subsequently to the customer, in accordance with approved procedures and work instructions.
Monitor, manage, and close out outstanding items and punch lists for systems under assigned responsibility.
Ensure that commissioning, operational, quality assurance, and technical feedback documentation is properly prepared, maintained, and submitted.
Compile and hand over original commissioning records, quality documentation, technical feedback, and associated software, together with the relevant document registers.
Ensure that commercial and technical deviations are properly reported, documented through quality records, and monitored through to final resolution.
Maintain daily site diaries documenting work progress, activities, incidents, technical issues, and significant site developments.
Maintain outstanding item registers, commissioning records, equipment logbooks, and operational logs in accordance with approved work instructions.
Prepare and submit a comprehensive site completion report upon completion of the assigned scope of work.
Provide technical feedback and lessons learned to project engineering teams during project debriefing sessions.
Manage the handling, inspection, maintenance, and return of commissioning tools and test equipment upon completion of assigned activities.
Provide operational and maintenance training to customer personnel in accordance with project requirements.
Provide technical guidance, coaching, and support to other commissioning engineers within the assigned team.
Provide input and recommendations for commissioning manpower planning and resource allocation.
Implement applicable Environment, Health and Safety (EHS) requirements, including the preparation of method statements, risk assessments, safety inspections, and toolbox talks.
Monitor subcontractor activities within the assigned discipline to ensure compliance with project EHS requirements and site safety standards.
- Specific Mechanical Discipline Responsibilities
Perform system flushing, functional group start-up, operational checks, and equipment adjustments.
Execute cleaning, chemical cleaning where applicable, steam blowing, and reinstatement of water-steam cycle systems.
Perform start-up of water-steam cycle systems and steam turbines in manual and automatic control modes.
Carry out steam turbine operational adjustments, load optimization, tuning, and performance checks under part-load and base-load conditions.
Commission and test fuel supply systems, including oil and gas systems.
Commission and inspect water supply systems, fire protection systems, and gas detection and warning systems.
Verify mechanical systems against Process and Instrumentation Diagrams (P&IDs) and relevant engineering documentation.
Inspect, calibrate, configure, and test instrumentation and field devices, including pressure transmitters, temperature transmitters, vibration detectors, and position switches.
Perform functional and logical checks, including control system simulations, field equipment operation, and safety interlock testing.
Conduct pump commissioning and testing, including safety system verification and motor rotation direction checks.
Execute sequencer testing and verify automatic start-up and shutdown control functions.
Perform cycle cleaning and flushing activities for condensate and feedwater systems.
Carry out steam line blowing and cleaning using initial steam supply, followed by system inspection and reinstatement.
Coordinate the connection and integration of steam supply lines to the steam turbine and condenser systems.
Perform bypass system operation to divert steam around the turbine until the required steam purity and operating conditions are achieved.
Execute Heat Recovery Steam Generator (HRSG) cleaning, steam blowing, inspection, and reinstatement activities.
Perform HRSG start-up in manual and automatic control modes, including operational adjustments, tuning, and optimization under part-load and base-load conditions.
Prepare and execute HRSG functional tests, performance tests, and reliability run activities.
Perform commissioning, functional testing, troubleshooting, and adjustment of various valve types, including motor-operated valves (MOVs), pneumatic valves, and control valves.
Carry out mechanical equipment inspection, preventive maintenance, corrective maintenance, and troubleshooting activities.
Provide technical support and training to customer personnel on the operation and maintenance of mechanical systems and equipment.Mechanical Commissioning Engineer
Role Purpose
Responsible for planning, coordinating, and executing mechanical commissioning activities within the assigned discipline, ensuring that all works are completed safely, within the established project schedule and budget, and in accordance with the required quality standards, technical specifications, and applicable regulations.
Responsibilities & Accountabilities
1. Operational Responsibilities
- Plan, prepare, and execute commissioning activities, trial runs, acceptance tests, inspections, and measurements in accordance with approved commissioning procedures and project requirements.
- Identify and report deviations from established project objectives and coordinate the implementation of appropriate corrective actions.
- Ensure that assigned personnel are familiar with site-specific requirements, safety regulations, and environmental protection measures, and that these requirements are consistently followed.
- Participate in site coordination and progress meetings as required.
- Manage, coordinate, execute, and monitor the commissioning of assigned systems to ensure safe and timely completion.
- Perform commissioning activities in accordance with technical specifications, engineering documentation, safety requirements, environmental protection standards, and applicable local regulations.
- Organize and supervise the safe operation of plant systems from system handover by the installation team through commissioning and up to Commercial Operation Date (COD).
- Coordinate and facilitate the handover of systems from installation to commissioning and subsequently to the customer, in accordance with approved procedures and work instructions.
- Monitor, manage, and close out outstanding items and punch lists for systems under assigned responsibility.
- Ensure that commissioning, operational, quality assurance, and technical feedback documentation is properly prepared, maintained, and submitted.
- Compile and hand over original commissioning records, quality documentation, technical feedback, and associated software, together with the relevant document registers.
- Ensure that commercial and technical deviations are properly reported, documented through quality records, and monitored through to final resolution.
- Maintain daily site diaries documenting work progress, activities, incidents, technical issues, and significant site developments.
- Maintain outstanding item registers, commissioning records, equipment logbooks, and operational logs in accordance with approved work instructions.
- Prepare and submit a comprehensive site completion report upon completion of the assigned scope of work.
- Provide technical feedback and lessons learned to project engineering teams during project debriefing sessions.
- Manage the handling, inspection, maintenance, and return of commissioning tools and test equipment upon completion of assigned activities.
- Provide operational and maintenance training to customer personnel in accordance with project requirements.
- Provide technical guidance, coaching, and support to other commissioning engineers within the assigned team.
- Provide input and recommendations for commissioning manpower planning and resource allocation.
- Implement applicable Environment, Health and Safety (EHS) requirements, including the preparation of method statements, risk assessments, safety inspections, and toolbox talks.
- Monitor subcontractor activities within the assigned discipline to ensure compliance with project EHS requirements and site safety standards.
2. Specific Mechanical Discipline Responsibilities
- Perform system flushing, functional group start-up, operational checks, and equipment adjustments.
- Execute cleaning, chemical cleaning where applicable, steam blowing, and reinstatement of water-steam cycle systems.
- Perform start-up of water-steam cycle systems and steam turbines in manual and automatic control modes.
- Carry out steam turbine operational adjustments, load optimization, tuning, and performance checks under part-load and base-load conditions.
- Commission and test fuel supply systems, including oil and gas systems.
- Commission and inspect water supply systems, fire protection systems, and gas detection and warning systems.
- Verify mechanical systems against Process and Instrumentation Diagrams (P&IDs) and relevant engineering documentation.
- Inspect, calibrate, configure, and test instrumentation and field devices, including pressure transmitters, temperature transmitters, vibration detectors, and position switches.
- Perform functional and logical checks, including control system simulations, field equipment operation, and safety interlock testing.
- Conduct pump commissioning and testing, including safety system verification and motor rotation direction checks.
- Execute sequencer testing and verify automatic start-up and shutdown control functions.
- Perform cycle cleaning and flushing activities for condensate and feedwater systems.
- Carry out steam line blowing and cleaning using initial steam supply, followed by system inspection and reinstatement.
- Coordinate the connection and integration of steam supply lines to the steam turbine and condenser systems.
- Perform bypass system operation to divert steam around the turbine until the required steam purity and operating conditions are achieved.
- Execute Heat Recovery Steam Generator (HRSG) cleaning, steam blowing, inspection, and reinstatement activities.
- Perform HRSG start-up in manual and automatic control modes, including operational adjustments, tuning, and optimization under part-load and base-load conditions.
- Prepare and execute HRSG functional tests, performance tests, and reliability run activities.
- Perform commissioning, functional testing, troubleshooting, and adjustment of various valve types, including motor-operated valves (MOVs), pneumatic valves, and control valves.
- Carry out mechanical equipment inspection, preventive maintenance, corrective maintenance, and troubleshooting activities.
- Provide technical support and training to customer personnel on the operation and maintenance of mechanical systems and equipment.