Senior / Staff Engineer, Equipment Development - PCVD
Must-have:AILead
Your tasks
The PCVD Equipment Development Engineer supports the development, qualification, optimization, and transfer of advanced PCVD equipment and subsystems for semiconductor manufacturing. The role focuses on hands-on equipment engineering, including installation, troubleshooting, hardware modification, root cause analysis, performance optimization, and transfer to High Volume Manufacturing (HVM).
- Lead and support equipment development activities for new and existing PCVD platforms, subsystems, and enabling technologies.
- Execute hands-on characterization, engineering experiments, and learning plans to evaluate equipment capability, reliability, and manufacturability.
- Analyze equipment and process data to identify improvement opportunities, drive design learning, and mitigate technical risk.
- Develop, evaluate, and implement hardware modifications to improve equipment performance, reliability, maintainability, and cost of ownership.
- Support equipment build, installation, startup, qualification, and technology transfer activities at development and manufacturing sites.
- Troubleshoot complex equipment issues through systematic root cause analysis and implementation of effective corrective actions.
- Collaborate with equipment suppliers, facilities, process engineering, manufacturing, and global development teams to achieve project objectives.
- Manage engineering change activities including design reviews, validation plans, risk assessments, and implementation tracking.
- Develop equipment roadmaps and Continuous Improvement Projects (CIPs) required to advance toolsets through EMI maturity levels and prepare them for HVM transfer.
- Drive reliability, uptime, and productivity improvements through structured engineering methodologies and hands-on technical execution.
Other Responsibilities
- Develop and maintain technical documentation including equipment specifications, engineering reports, lessons learned, qualification reports, and development roadmaps.
- Present project progress, technical findings, and recommendations to engineering leadership and cross-functional stakeholders.
- Support supplier evaluations, design reviews, factory acceptance testing, and onsite equipment commissioning activities.
- Ensure compliance with Micron safety, environmental, contamination control, and cleanroom requirements.
- Participate in global development projects and support technology deployment across multiple manufacturing sites.
AI Responsibilities
- Integrate AI-assisted tools and data-driven methods to improve engineering efficiency, accelerate problem-solving, and enhance decision-making.
- Identify opportunities to leverage AI and automation for equipment monitoring, data analysis, predictive maintenance, and workflow optimization.
- Share and apply AI-enabled best practices that improve equipment development effectiveness and engineering productivity.
Requirements
- Bachelor’s, Master’s, or PhD in Mechanical Engineering, Chemical Engineering, Electrical Engineering, Materials Engineering, or a related technical field.
- Hands-on semiconductor equipment installation, startup, maintenance, and qualification experience.
- Experience collaborating with suppliers and cross-functional teams on equipment improvements.
Technical Skills
- Equipment troubleshooting, root cause analysis, hardware modification, and optimization.
- Knowledge of vacuum, RF, gas delivery, abatement, thermal, robotics, and chamber systems.
- Equipment characterization, verification, qualification, and performance data analysis.
- Ability to interpret engineering drawings, schematics, P&IDs, and technical documentation.
Preferred Qualifications
- PCVD/PECVD equipment development experience.
- Equipment transfer from R&D to manufacturing/HVM.
- Chamber hardware, process kit, vacuum, or subsystem development and optimization.
- Equipment component selection and integration, including pumps, abatement, chillers, and gas systems.
- Knowledge of EMI progression, technology qualification, and HVM readiness.
- FOAK equipment introduction or technology development experience.
Soft Skills
- Strong hands-on engineering mindset with a passion for solving real equipment problems.
- Excellent verbal and written technical communication skills.
- Ability to operate effectively in cross-functional and global development environments.
- Strong project ownership and execution capability.
- Ability to prioritize and manage multiple technical projects simultaneously.
- Independent problem solver with a bias toward action and continuous improvement.