Production Head

Description

Salama Radiator Factory is seeking an experienced production head to lead and manage all manufacturing operations related to aluminum radiators. The ideal candidate will be responsible for achieving production targets, maintaining quality standards, improving operational efficiency, and leading the production team.

Production planning & control

Develop and implement daily, weekly, and monthly production plans.

Ensure achievement of production targets while maintaining quality standards.

Monitor production schedules and adjust resources to meet customer delivery requirements.

Coordinate with sales, procurement, stores, and quality departments to ensure smooth production flow.

Review production performance and identify bottlenecks affecting output.

Manufacturing operations management

Oversee complete manufacturing activities including:

Core building

Tube & fin assembly

Header plate assembly

Furnace brazing operations

TIG/MIG welding

Fabrication and tank assembly

Leak testing & pressure testing

Final assembly and dispatch

Ensure adherence to approved manufacturing procedures and work instructions.

Optimize machine utilization and production capacity.

Process improvement & productivity

Implement lean manufacturing, Kaizen, TPM, and 5S initiatives.

Reduce production cycle time and manufacturing costs.

Improve overall equipment effectiveness (OEE).

Monitor productivity and implement corrective actions to improve efficiency.

Quality management

Ensure compliance with customer specifications and quality standards.

Coordinate with the quality department to address non-conformities.

Monitor rejection trends and implement corrective and preventive actions.

Participate in root cause analysis for quality-related issues.

Ensure all products pass required inspections and testing before dispatch.

Team management & leadership

Lead and manage production engineers, supervisors, team leaders, technicians, and operators.

Conduct workforce planning and manpower allocation.

Evaluate employee performance and provide coaching and training.

Build a culture of accountability, teamwork, and continuous improvement.

Conduct regular production meetings and performance reviews.

Maintenance coordination

Coordinate with the maintenance department to ensure maximum equipment availability.

Support preventive and predictive maintenance programs.

Minimize machine breakdowns and production interruptions.

Participate in commissioning and installation of new machinery and equipment.

Health, safety & environment

Ensure compliance with all company safety policies and procedures.

Conduct regular safety inspections and risk assessments.

Promote a safe working environment and zero-accident culture.

Ensure proper use of PPE and safe operating practices.

Cost control & budget management

Monitor manufacturing costs and identify cost-saving opportunities.

Control labor costs, material consumption, and overtime expenses.

Optimize raw material utilization and reduce waste.

Participate in annual budgeting and operational planning.

Reporting & KPI management

Prepare daily, weekly, and monthly production reports.

Monitor and report:

Production achievement

OEE

Machine utilization

Labor productivity

Rejection & scrap rates

On-time delivery performance

Downtime analysis

Present operational performance reports to management.

Requirements

Strong experience in aluminum radiator.

Hands-on knowledge of aluminum brazing furnace operations, TIG/MIG welding, leak testing, and assembly processes.

Experience in lean manufacturing, 5S, Kaizen, and continuous improvement initiatives.

Strong leadership, planning, and problem-solving skills.

Proficiency in ERP systems and Microsoft Office.