electrical controls engineer
Job Description
Job Description
Controls Engineer - SEP / EPP / Tooling PLC
We are seeking an experienced Controls Engineer / Automation Engineer with a strong background in Tooling PLC, Allen-Bradley ControlLogix, plant-floor automation, and automotive manufacturing controls.
Candidates may qualify through either of the following backgrounds:
- Direct hands-on experience with GM SEP (Scalable Error Proofing) and/or EPP (Error Proofing Platform) systems, or
- Strong Tooling PLC / Automotive Controls experience with the ability to learn and be trained on SEP/EPP systems.
The ideal candidate will have hands-on experience programming, troubleshooting, commissioning, and supporting PLC-controlled tooling and automated manufacturing equipment in a production environment.
Responsibilities
- Develop, modify, troubleshoot, and support Allen-Bradley ControlLogix PLC programs.
- Program and troubleshoot Tooling PLC systems used in automated manufacturing and assembly equipment.
- Support SEP (Scalable Error Proofing) and EPP (Error Proofing Platform) applications; training may be provided for candidates with strong tooling PLC experience.
- Support PLC, HMI, and plant-floor automation systems in a high-volume automotive manufacturing environment.
- Commission, debug, and troubleshoot automated tooling, fixtures, conveyors, assembly equipment, and production machinery.
- Integrate controls systems with barcode scanners, RFID systems, vision systems, sensors, torque tools, and other error-proofing devices.
- Troubleshoot communications between PLCs, HMIs, plant-floor devices, manufacturing applications, and databases.
- Develop and maintain manufacturing poka-yoke / error-proofing solutions.
- Diagnose equipment downtime and implement corrective actions to improve manufacturing uptime, reliability, and production throughput.
- Support equipment startup, validation, commissioning, and production launch activities.
- Modify existing automation systems to support new tooling, product changes, equipment upgrades, and manufacturing process improvements.
- Work closely with production, maintenance, engineering, skilled trades, and equipment suppliers to resolve controls issues.
- Maintain PLC programs, controls documentation, system backups, and revision history.
- Support continuous improvement initiatives involving industrial automation, manufacturing controls, tooling, and production quality.
Qualifications
Candidates should meet one of the following two profiles:
Option 1 - SEP / EPP Controls Engineer
- Hands-on experience with GM SEP and/or GM EPP systems in an automotive manufacturing environment.
- Experience configuring, supporting, troubleshooting, or maintaining Scalable Error Proofing or Error Proofing Platform applications.
- Strong experience with Allen-Bradley ControlLogix PLC programming and manufacturing controls.
- Experience troubleshooting automated production equipment and plant-floor systems.
Option 2 - Tooling PLC Controls Engineer
- Strong hands-on experience with Tooling PLC, machine controls, or automotive manufacturing automation.