Sr. Manufacturing Engineer, Material Flow

What to Expect Tesla is seeking a highly motivated and accomplished Senior Manufacturing Engineer to lead the design and implementation of automated material handling systems for new and existing factories and programs. This role is part of Tesla's Cell Manufacturing organization and is based at Gigafactory Texas (GFTX) in Austin. The position offers the opportunity to work in a fast-paced, dynamic environment as part of a highly skilled and agile team tackling some of the most ambitious projects in the manufacturing industry.

The Material Flow Engineering (MFE) team is responsible for developing innovative solutions that ensure the efficient and reliable flow of materials to Battery Cell Manufacturing lines. As a Senior Manufacturing Engineer, you will drive the development of automated material handling systems from concept through implementation, including installation, commissioning, start of operation, and turnover to production teams. You will play a key role in ensuring system designs align with Tesla's specifications and operational goals, while providing technical leadership and collaborating closely with engineers and cross-functional stakeholders.

What You'll Do Design and implement automated material handling solutions to optimize material flow across Tesla's manufacturing lines, covering raw material transport, move product in between shops, and final product delivery within Cell Manufacturing

Lead the development of innovative material flow strategies and dynamic manufacturing systems that improve efficiency, scalability, and reliability

Develop analytical models and simulations to establish design criteria and system performance benchmarks

Investigate and apply advanced technologies in our material handling equipment including, automated storage and retrieval systems (ASRS), buffer systems, conveyance, mobile robotics (AGVs/AMRs), robotic material handling, and lift systems to enhance material handling capabilities

Own end-to-end project execution, including concept development, detailed engineering design, equipment procurement, integration, installation, and commissioning

Drive continuous improvement in existing material handling solutions by analyzing performance data and implementing system enhancements

Collaborate cross-functionally with manufacturing engineering, factory layout, construction, process engineering, and production teams to align material flow solutions with Tesla's broader operational goals

Manage project timelines, budgets, and vendor relationships, ensuring seamless execution and on-time delivery

Mentor and provide technical guidance to junior engineers and stakeholders within Tesla, ensuring a culture of innovation and operational excellence

Defining and implementing actionable plans that drive progress toward the program's long-term vision and objectives

What You'll Bring Bachelor's Degree in Engineering (Mechanical, Industrial, Electrical, or related field) or equivalent experience

5+ years of practical automated material handling and process equipment design experience in industries such as automotive, consumer goods/food and beverage manufacturing, distribution, and semiconductor

Expertise in material handling technologies, including ASRS, conveyors, AGVs/AMRs, robotic handling systems, and automated lifts

Proficiency in CAD software such as AutoCAD, SolidWorks, CATIA, or similar tools for system modeling and layout design

Strong engineering background with hands-on experience in system design, development, and implementation

Passion for automation and advanced manufacturing with a deep understanding of how to integrate automation into material flow strategies

Proven project leadership experience, from concept to execution, including stakeholder coordination, risk management, and performance optimization

Ability to manage multiple complex projects simultaneously in a highly dynamic environment with evolving priorities

Strong analytical, problem-solving, and organizational skills, with a data-driven approach to decision-making

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Medical plans > plan options with $0 payroll deduction

Family-building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D

Short-term and long-term disability insurance (90 day waiting period)

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays

Back-up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.