Battery Manufacturing Test Engineer

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

Overview:

This position is focused on developing, deploying, and supporting manufacturing test equipment , software platforms, and data systems used for production operations and factory expansion initiatives.

The role involves designing scalable test architectures, integrating instrumentation and automated test equipment, developing software solutions, and connecting manufacturing test systems with MES, databases, and factory automation platforms.

The engineer will collaborate closely with Product Development, Manufacturing, Quality, Operations, MES, and Engineering teams to support new product introductions, production ramp activities, and high-volume manufacturing operations.

This position requires a combination of software development, hardware integration, manufacturing test expertise, and hands-on troubleshooting capabilities to support reliable, scalable, and production-ready test solutions.

Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, or related technical discipline.

Minimum 4+ years of experience developing automated test systems in manufacturing, industrial, or product development environments.

Key Responsibilities:

Manufacturing Test System Development

Design, develop, and maintain scalable manufacturing test architectures for production environments

Develop test software, operator interfaces, and automated workflows supporting manufacturing operations

Create robust test solutions for cell, module, and system-level production testing

Establish software frameworks, standards, and best practices that support long-term scalability

Hardware Integration & Automation

Develop, deploy, and validate automated test equipment, fixtures, instrumentation, and control systems

Integrate data acquisition systems, sensors, PLCs, and communication interfaces

Support hardware-software integration activities across manufacturing test environments

Ensure test systems meet reliability, throughput, and quality requirements

Manufacturing Systems & Data Integration

Integrate test systems with MES platforms, databases, factory automation systems, and traceability tools

Develop automated data collection, validation, reporting, and analytics capabilities

Manage software version control and deployment processes

Ensure manufacturing data integrity and traceability across production operations

New Product Introduction & Factory Scale-Up

Support introduction of new products, process changes, and manufacturing expansion initiatives

Develop test strategies that support production ramp-up and high-volume manufacturing

Participate in factory launch and capacity expansion projects

Ensure test systems are scalable, repeatable, and production-ready

Troubleshooting & Root Cause Analysis

Lead investigations of hardware, software, instrumentation, and process-related issues

Troubleshoot complex manufacturing test failures during commissioning and production

Implement corrective and preventive actions to improve reliability and uptime

Support continuous improvement initiatives focused on quality and manufacturing performance

Safety, Validation & Compliance

Collaborate with EHS teams to develop safe testing environments, especially for high-voltage systems

Support implementation of interlocks, barriers, lockout/tagout procedures, and safety controls

Participate in PFMEAs, Control Plans, validation activities, and risk assessments

Ensure compliance with manufacturing, safety, and quality requirements

Documentation & Training

Create and maintain test procedures, troubleshooting guides, work instructions, and deployment documentation

Support training of operators, technicians, and manufacturing teams

Establish documentation standards supporting repeatable deployment and sustainment

Profile:

Highly technical engineer who enjoys owning complete test systems from concept to production deployment

Comfortable moving between software development, hardware troubleshooting, and manufacturing support

Strong systems thinker capable of understanding interactions between equipment, software, data, and operations

Hands-on problem solver who enjoys being on the manufacturing floor during launches and commissioning activities

Thrives in fast-paced environments with evolving manufacturing challenges

Strong communicator who can collaborate effectively across engineering, operations, quality, and leadership teams

Demonstrates high ownership and accountability for technical deliverables

Must Have:

4+ years of experience developing automated test systems

Strong programming experience with at least one language:

Python and/or LabVIEW

C#, C++, Go Similar programming language

Experience integrating instrumentation, DAQ systems, and automated test equipment

Experience developing complete test solutions from concept through deployment

Experience troubleshooting hardware and software systems

Experience integrating manufacturing systems with MES, databases, or enterprise software platforms

Familiarity with industrial communication protocols (CAN, Modbus, Ethernet-based protocols, UART, SPI, I2C, etc.)

Experience leading technical projects and influencing cross-functional teams

Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science, or related field

Good to Have:

Manufacturing test experience in battery, energy storage, automotive, or electronics environments

Experience supporting factory launches and production ramp-up activities

Embedded systems or microcontroller experience

Embedded Linux exposure

Battery Management System (BMS) experience

Firmware validation experience

PFMEA and Control Plan development

PLC programming and industrial automation experience

High-voltage testing environments

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.