Senior Manufacturing Engineer

We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

Overview:

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Electrical Engineering, or related field. Minimum 6+ years of experience in manufacturing engineering, industrialization, automation, or equipment engineering environments.

This position is focused on the development, deployment, and optimization of manufacturing equipment, workstations, and assembly processes supporting high-volume production operations.

The role involves leading equipment projects from concept through commissioning, providing Design for Manufacturability (DFM) feedback during product development, and supporting manufacturing scale-up from prototype builds through production launch.

The engineer will work closely with design engineering, operations, quality, supply chain, equipment vendors, and system integrators to ensure manufacturing systems achieve safety, quality, throughput, and reliability objectives.

This position requires strong technical ownership, hands-on equipment experience, manufacturing process expertise, and the ability to lead complex industrialization initiatives in fast-paced production environments.

Key Responsibilities:

Manufacturing Equipment Development & Deployment

Own the development, procurement, build, and deployment of manufacturing equipment and workstations

Lead equipment strategy from manual prototype stations through fully automated production systems

Define equipment requirements, specifications, and performance targets

Support capital equipment projects from concept through production launch

DFM / Product Industrialization

Partner closely with Design Engineering teams to provide Design for Manufacturability (DFM) and Design for Assembly (DFA) feedback

Influence product designs to improve manufacturability, scalability, quality, and cost

Support early prototype builds to identify manufacturing risks and opportunities

Drive design decisions required to support high-volume production

Supplier & Integrator Management

Evaluate, select, and manage equipment vendors and system integrators

Oversee equipment development activities, timelines, acceptance criteria, and performance validation

Act as technical lead throughout vendor development and equipment handoff phases

Ensure equipment solutions meet production, quality, safety, and reliability requirements

Commissioning & Production Readiness

Lead installation, commissioning, qualification, and validation of manufacturing equipment

Support production launches and manufacturing ramp-up activities

Validate equipment performance and process capability prior to handoff to operations

Ensure manufacturing systems achieve safety, uptime, and throughput targets

Manufacturing Process Development

Design, document, and optimize manufacturing processes

Develop SOPs, work instructions, process flows, and manufacturing standards

Establish robust production methods supporting quality and operational excellence

Collaborate with Operations to ensure successful implementation and sustainment

Problem Solving & Continuous Improvement

Lead troubleshooting efforts for manufacturing equipment and process failures

Conduct root cause analysis and implement corrective actions

Support ongoing improvements in productivity, quality, reliability, and safety

Drive continuous improvement initiatives throughout the production lifecycle

Training & Cross-Functional Leadership

Support training and onboarding of operators and technicians on new equipment and manufacturing processes

Work closely with Design, Operations, Supply Chain, Facilities, Safety, Quality, and external partners

Provide technical leadership across multiple stakeholders and manufacturing initiatives

Profile :

Hands-on manufacturing engineer who enjoys building equipment and manufacturing systems from concept to production

Strong ownership mindset with the ability to independently drive large projects

Comfortable working in ambiguous startup-like environments where priorities evolve rapidly

Naturally collaborative and capable of influencing design and manufacturing decisions

Strong troubleshooting and root cause analysis capabilities

Able to balance strategic thinking with day-to-day execution on the manufacturing floor

Passionate about scaling manufacturing operations and improving production performance

Must Have :

6+ years of manufacturing engineering, equipment engineering, automation, or industrialization experience

Direct experience purchasing, developing, installing, or commissioning manufacturing equipment

Experience supporting manufacturing scale-up and production ramp activities

Strong DFM/DFA experience in partnership with product design teams

Experience writing SOPs, work instructions, and manufacturing documentation

Hands-on experience working with manufacturing equipment and production systems

Strong root cause analysis and troubleshooting skills

Ability to work cross-functionally with internal teams and external suppliers

Bachelor's degree in Mechanical, Manufacturing, Industrial, or Electrical Engineering

Good to Have :

Battery manufacturing experience

Automated assembly systems experience

Plastic or metal welding processes

Manufacturing inspection and testing systems

Human-assisted automation solutions

PLCs, robotics, or automation programming exposure

MES implementation or support experience

Startup, scale-up, or greenfield manufacturing experience

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.