Senior Mechanical Engineer

Key Responsibilities Mechanical Design

Design precision mechanical components and assemblies supporting silicon photonic devices

Develop mechanical packaging, modules,and enclosures, including mounting structures and fiber management solutions for high-performance optical systems

Design thermal management solutions for optimized system performance

Manufacturable CAD models, drawings, tolerances, and assembly documentation

Drive mechanical designs from concept through prototype, validation, and production

Analysis & Simulation

Perform structural, thermal, and vibration simulations using FEA tools

Analyze stress, strain, thermal performance, and reliability of assemblies

Optimize designs for manufacturability, robustness, and long-term reliability

Support design tradeoff studies through simulation and experimentation

Prototype Development

Build, assemble, and evaluate engineering prototypes

Work closely with technicians and manufacturing partners to debug mechanical issues

Conduct root cause analysis on prototype and field failures

Iterate rapidly based on test data and engineering feedback

Manufacturing Support

Collaborate with vendors on precision machined, molded, and sheet metal fabricated parts

Review first articles and manufacturing documentation

Support engineering change orders (ECOs)

Help transition designs from prototype into production

Required Experience BS or MS in Mechanical Engineering or related discipline

5+ years of mechanical design experience developing complex hardware products

Deep proficiency designing precision opto-mechanical assemblies

Expert proficiency with 3D CAD (SolidWorks, Creo, NX, Inventor, or similar)

Experience performing structural and thermal analysis using FEA tools (ANSYS, COMSOL, SolidWorks Simulation, etc.)

Strong understanding of GD&T and tolerance stack-up analysis

Familiarity with manufacturing processes including:

Precision machining

Sheet Metal

Molding, including injection, vacuum forming and MIM

Extrusions

Additive manufacturing

Experience working through prototype builds and design iterations

Designing to Telcordia or similar environmental qualification standards

Excellent communication and collaboration skills

Preferred Skills Experience developing products within:

Silicon photonics

Optical networking

Semiconductor equipment

MEMS

Optical packaging

Telecom hardware

High-performance computing

AI infrastructure

Familiarity with thermal management of electronics

Fiber routing and management.

Experience designing for shock and vibration requirements

Knowledge of adhesives, optical alignment fixtures, or precision mechanical mounting

Experience supporting design transfer into manufacturing

Familiarity with Telcordia or similar environmental qualification standards

Exposure to rapid simulation workflows or AI-assisted engineering tools is a plus