Senior Project Engineer - Automotive Structures
Job Summary The Senior Project Engineer – Automotive Structures is responsible for leading the design, development, and delivery of structural components and systems for automotive applications. This role ensures that projects meet performance, safety, cost, and timeline requirements while coordinating cross-functional teams across engineering, manufacturing, and suppliers. Key Responsibilities Lead the design and development of automotive structural components (chassis, BIW, frames, subframes)
Manage full project lifecycle from concept through production release
Develop and review CAD models, drawings, and engineering documentation
Perform structural analysis including strength, stiffness, fatigue, and durability
Coordinate with CAE teams for simulation and validation activities
Ensure compliance with industry standards and safety regulations
Collaborate with manufacturing teams to ensure design for manufacturability (DFM)
Manage project timelines, deliverables, and engineering changes
Interface with suppliers for component development, sourcing, and validation
Support prototype builds, testing, and issue resolution
Drive cost optimization and weight reduction initiatives
Mentor junior engineers and provide technical leadership
Required Skills and Competencies Strong knowledge of automotive structures (chassis, BIW, crash structures)
Proficiency in CAD tools (e.g., SolidWorks, CATIA, NX)
Experience with CAE tools (e.g., Abaqus, ANSYS, HyperMesh)
Understanding of materials (steel, aluminum, composites) and joining methods
Knowledge of GD&T and engineering drawing standards
Strong project management and problem-solving skills
Experience with DFMEA, PFMEA, and design validation processes
Familiarity with automotive regulations and safety standards
Excellent communication and cross-functional collaboration skills
Qualifications Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or related field
6–12 years of experience in automotive structural design and development
Proven experience leading engineering projects
Experience in OEM or Tier-1 automotive companies preferred